From sensor signal to scheduled work order, in four steps.
PredictiCare connects to the equipment you already run, learns the failure patterns in your data, and tells your team what to do and when.
How it works
Connect your equipment
Plug into existing IoT and PLC infrastructure. We support Modbus TCP/RTU, MQTT, and OPC-UA out of the box. No new sensors needed for most assets.
ML models learn your fleet
Models train on your historical telemetry plus PredictiCare's reference dataset. Within weeks, predictions are tuned to your specific equipment behaviour.
Real-time monitoring
Telemetry streams continuously. Dashboards refresh in seconds. Alerts route by severity to the right person on the right shift.
Prescriptive action
Every alert names the diagnosis, the part to order, the labour required, and a window to do the work in. It also tells you the cost of running the asset to failure if you ignore it.
The technology stack
Production-ready components. Tested in real plants.
Data ingest
- •Modbus TCP/RTU clients
- •MQTT broker bridge
- •OPC-UA server
- •Edge gateway with local buffering
Storage & processing
- •TimescaleDB hypertables
- •Hot/cold tiering for long-term history
- •Audit log with immutable retention
- •Multi-tenant isolation
ML pipeline
- •Per-asset baseline models
- •Anomaly detection on vibration/temperature/pressure
- •Failure-mode classifiers
- •Confidence-calibrated predictions
Delivery
- •Role-based dashboards (exec, technical, operations)
- •Webhook + email alerts
- •Mobile-friendly views
- •OpenAPI for system integration
Built for every role on site
Plan instead of react
- See every at-risk asset on one screen
- Schedule repairs in the slowest production window
- Order parts before the asset goes down
Quantify what was prevented
- Monthly downtime hours saved
- ROI vs. baseline maintenance cost
- Audit-ready compliance reports
Know what to do, right now
- Plain-language alerts on the asset card
- One-tap acknowledgement
- Step-by-step recommended actions
Trust & security
Customer data stays within UK/EU boundaries. We're privacy-first by default.
Data residency
Hosted in UK data centres. Customer telemetry and model artifacts never leave the region.
Multi-tenant isolation
Per-tenant database schemas. JWT-scoped API access. Tenant-level audit logs from day one.
See it on real fleets
Live demo dashboards across four industry verticals.
Ready to plug in your sensors?
A 30-minute call. We walk through how the integration works, what it costs, and what you'll see running in the first 90 days.